Copper Flexible Braided Connector with Ferrules

Basic Info.

Model NO.	Copper flexible Braided Connector with Ferrules
Finish	Bare, Tin Plating, Nicker Plating, Silver Plating
Conductor Type	Braid
Product Name	Copper Braids Connector
Type	Copper Braids Connector
Item	Flexible Copper Connector
Transport Package	Pallet
Specification	piece
Trademark	XINCHENG
Origin	China
Production Capacity	50000piece/Day

Product Description

Quick Details
Place of Origin: China (Mainland) Brand Name: XINCHENG
Product name: copper braids connector Conductor Type: Braid
Item: Flexible Copper Connector Type: copper braids connector
Application: Electric Power Transmission, electric. etc. Usage: For Flexible Copper Connector
Conductor Material: Copper Conductor Type: Stranded
Raw Material: C1100 copper braided wire Purity: 99.9%
Material: Bare or Tinned copper Color: Copper/Sliver
Product Keywords: Grounding cable wire, soft connection, copper braided line
Standard Single Copper Dia.: 0.15mm Single Wire Diameter: 0.05 to 0.30mm
Cross sectional Area: 1.2mm2-6000mm2 Current:125A-2000A or customize
Finish: Bare, tin plating, nicker plating, silver plating Feature: Smooth finish, Durability, Flexible
Resistivity: ≤0.01785μΩ.m Electrical conductivity: ≥4-6A/mm2
Length: customize Width: 10mm-300mm or customize
Ferrule type: Customized Hole type: Customized
Rated Voltage: 300/500V 450/750V --3000/6000/10000/20000V or customize
Working Temperature :-60~200 °C OEM: Accepted
Insulation: PVC Insulation Control Cable, PTE or PE heat shrink tube
Certificate: ISO9001, IEC60227


Flexible Connection Busbar Product Description
Distribution power supply device is the main power supply circuit (copper row aluminum row called busbar), each branch line (row) by busbar on lead. Busbar is refers to the power supply system, electric cabinet in the total system switch and the shunt circuit switch the connection of copper row or aluminum row. Surface of insulation processing. Main function is to do for conductor.
Our Braid Assemblies are an economical and efficient means of protecting electrical equipment from the protentially harmful effects of:
Shock and vibration
Terminal or connection area expansion due to temperature changes
Movement of components
Misalignment that may occur during the service life of electrical equipment and machinery
Seasonal movement of outdoor equipment
From shunts and power shunts to grounding jumpers, busbar connections, flexible leads , bonding straps , cable jumpers and flexible gate jumper-braid assemblies are referred to .


Structure Composition:
1.Conductor:
Insulated flexible busbar conductor use T2 soft state copper belt, the soft state can devide to bare copper and tin plated copper
2.Insulation layer:
Flexible insulating busbar of insulating layer has special polyvinyl chloride (PVC) and thermoplastic elastomer (TPE) of two kinds of materials. The characteristics of TPE with low smoke and no halogen.

Production standards:
Flexible insulating busbar don't have a special standard in the world, The United States borrow UL758 electronic line standards for production certification, China's enterprises refer to GB/T5023 insulation cable standard and UL758 electronic line standard.
The flexible copper braided connectors are made of flexible copper braids with solderless pressed ferrules at each side as contact areas. The flexible copper braids consist o Cu-ETP wires which are braided according to standard JB/T6313.2-2001.
When you place an order, please specify (Customize request):
1.Cross sectional area, ferrule width
2.Ovweall Length(L)(including ferrules)
3.Ferrule Type & Hole Type, needed hole pattern(note: drilling required to accommodate hardware)
4.Hole Diameter(D), the mounting hole size and number of needed holes
5.Single wire Diameter(default 0.15mm)
6.Amperage or wire size equivalent

Part specification:

Part No.	Cross Section (mm²)	W/W1 Approx. (mm)	Thickness Approx. (mm)	L(mm)	D(mm)
1.5/L/D/Aa	1.5	4	1.6	According to your requet
2/L/D/Aa	2	5	1.6
2.5/L/D/Aa	2.5	6	1.6
4/L/D/Aa	4	7	1.8
6/L/D/Aa	6	10	1.8
8/L/D/Aa	8	12	1.8
10/L/D/Aa	10	15	1.8
12/L/D/Aa	12	20	1.9
14/L/D/Aa	14	20	2.1
16/L/D/Aa	16	19	2.2
20/L/D/Aa	20	20	2.4
		25	2.6
25/L/D/Aa	25	25	2.7
35/L/D/Aa	35	25	2.8
50/L/D/Aa	50	20	3.3
		25	4.2
		30	4
		40	3.5
		45	4
70/L/D/Aa	70	20	7
		25	5.7
		30	5.5
95/L/D/Aa	95	25	5.3
100/L/D/Aa	100	20	8.5
		25	7
		30	6.5
		40	5.4
		45	5.5
		50	5.4
120/L/D/Aa	120	25	8.5
		30	7.3
		45	6.3
		50	5.9
150L/D/Aa	150	30	8.6
		40	6.9
		45	7.1
		50	6.6
185L/D/Aa	185	30	10
		40	8
		50	7.5
200L/D/Aa	200	30	10.6
		40	8.4
		50	7.8
		60	7
		75	6.7
		100	7

Part specification:

copper braided wire square mm2	construction	width(mm)	thickness(mm)
4	48×4×1/0.15	9	1
4	36×6×1/0.15	9	1.5
6	48×6×1/0.15	12	1.2
10	48×12×1/0.15	20	1.4
10	36×16×1/0.15	16	2
16	48×20×1/0.15	22	2
16	36×26×1/0.15	20	2.5
20	36×32×1/0.15	22	3
25	48×30×1/0.15	22	3
25	36×40×1/0.15	26	3
35	48×20×2/0.15	26	3.2
35	36×56×1/0.15	32	3
50	48×20×3/0.15	28	4.8
50	36×40×2/0.15	28	5
70	48×28×3/0.15	36	5
70	36×56×2/0.15	35	6
75	36×40×3/0.15	30	7
95	48×28×4/0.15	40	6
120	48×28×5/0.15	42	7

Product features:
Our highly flexible braided copper tapes consist of annealed uncoated or tinned copper wires. The ends of the
cable have seamless contact areas which have been pressed on under extreme pressure (not soldered). By
using this production method material of same analysis and same conductivity (E-Cu tubing and stranded wire)is being connected without using foreign materials like tin or welding additions. This creates a flexible
component with very low resistance. Upon request, the current cables can also be insulated with PVC/silicone
or another insulating material. For use in galvanising equipment, we also provide liquid resistant versions. We
produce customer specific versions to plan or drawing on short notice and inexpensively. The values shown on
the next page refer to individual cables and are independent standard values. They are manufactured as flat
rolled tubes. The construction of the braids are so selected that a maximum of flexibility and a optimal finishing
is guaranteed.
1.Easy processing and forming
2.High load flow
3.Easy installation
4. Excellent electrical conductivity.
5. High bonding strength.
6. Available for bending, drilling, stamping etc.
7. Pure T2 copper
8. Form E, C/O is available.

Application:
Because ofthe excellent characteristic of insulated flexible busbar,it has become the first choice for electrical wiring and gradually replace the cable in the application of electrical wiring,the hard busbar of non main structure will gradually be replaced with flexible busbar.


Categories:
Flexible copper braided wire divide into Tinned copper braid wire(TZX) and Bare copper braid wire(TZ).
Technology: Adopt pressure welding, brazing,butt-welding and other mature technologies manufacturing.
Advantages: The products have good flexibility,heat dissipation,resistance to bending, strong conductivity, convenient to install,in addition, the flattening terminal and bright overall ensure the beautiful outlook of the products.

1.Copper Flexibles Braid
Braided and flexible copper is precision manufactured from high conductivity ETP grade Copper wire in different diameters including in diameters like 0.05 mm to 0.30 mm as well as in finish options comprising bare, tinned as well as silvered. These can be offered with contact areas comprising cold formed finish in solder less seamless tubular lugs that are put around braided strips. Further, these meet defined production demands and can be made available in variety of designs including in customized options for meeting job ­ specific applications.

Flexible Copper Features:
Flexible copper connection
We are professional in making jumper leads earth STRIPs.the size can be customized.
We use 99.9% purity of copper .copper outside tin plated .
if need customized .pls contact us .
size: width*length*thickness
copper braid flexible connector Current Ratings

100sqmm Power Shunt = 400amps

240sqmm Power Shunt = 650amps

300sqmm Power Shunt = 760amps

500sqmm Power Shunt = 1100amps

600sqmm Power Shunt = 1250amps

2.Copper Flexible Bus Bars
Copper Flexible Bus Bars are manufactured using superior grade copper comprising stacked strips coming with riveted/welded contact areas. Further, these flexible busbar feature constant cross­sections over whole length and can be loaded with same current. Here, a part of connectors are used as flexible expansion connectors so as to connect busbars with transformers, switch gears, generators and other equipment. These provide superior elasticity thermal expansion that also makes them to be used as expansion connectors for preventing damages related to vibrations which occur due to switch gear operations.

3. Laminated Copper Flexibles
Laminated and Flexible Copper are developed from high conductivity based electrolytic grade copper sheets/foils. These are made using a press welding procedure where individual copper strips are fused through applying direct current as well as pressure without the need of foreign material.
The process assures minimum resistance and helps in increasing productâ€TMs service life as well as bringing a reduction in downtime. Further, these also come with superior mechanical & electrical properties at high temperatures.

Other Products you may want : copper braid wire, copper flexible link, copper flexible connector, laminated copper, ground copper rod, copper wire lug, etc.

Copper Flexibles Link: Flexible Link Copper delivers maximum conductivity and minimum voltage drop without any loss of flexibility in a braid. Designed as the flexible link, these find used in spot welding machines as well as provide clients with necessary Insulation on flexible as per their specific requirements. These are also stringently tested on defined parameters before being supplied to the customers. Further, we can also offer customized solutions as demanded by the customers.
Laminated Copper Flexibles
Laminated Copper Flexibles: Laminated and Flexible Copper are developed from high conductivity based electrolytic grade copper sheets/foils. These are made using a press welding procedure where individual copper strips are fused through applying direct current as well as pressure without the need of foreign material.
The process assures minimum resistance and helps in increasing product's service life as well as bringing a reduction in downtime. Further, these also come with superior mechanical & electrical properties at high temperatures


Our Services
1. We are professional manufacturers, OEM / ODM is welcome.
2.We are factory has passed ISO9001 and ISO14001 system certification, and has established IATF16949 quality management system.
3. We are factory with competitive price and free sample.
4. Enough stock to meet fast delivery.
5. 2 year's quality guarantee.
6. Sale's service team will solve problems after customer receive goods.
7. Inspect every product before delivery.

FAQ
1. Q: Are you factory or trading company?
A: We are factory.
2. Q: Where is your factory located?
A: We are located in the TIANJIN city, near the BEIJING city , China.
3. Q: Can I get sample before making order?
A: We can send you free samples if you tell us the model and size you need, or you send us your drawing.
4. Q: Do you accept small order or trial order?
A: Small order and trial order are acceptable.
5. Q: How long can I get a sample?
A: we have sanples in stock, we can send it in one day.
6. Q: How do you inspect goods?
A: We have inspection department. All goods will be inspected before packing.
7. Q: What's your payment term?
A: For small order, we suggest 100% before production to save time and bank charge. For bulk order, 30%TT deposit 70%TT before delivery.

Packaging & Delivery
Packaging Details
Plastic bag / According to customers' requirement
Delivery Time
About 15 days.


Please Contact Us
Miss: lydia
Mob: 86-13752439076 Fax: 86-22-60863016
http://chinainsulation.en.made-in-china.com